# Dongguan Zehui machinery equipment co., ltd | foam cutting machinery,pu foam cutting machine, foam cutting cnc machine,electric foam cutter,Same Thickness Foam Cutting Machine, polystyrene recycling machine,styrofoam recycling machine,Recycled Foam Production Line, ## summary > Manufacturer, Exporter, Seller, Brands: ZHMACH, Established in 2015, Employees: 20~50, Annual sales: 1500000-3000000, Export ratio: 70% - 80%, Primary markets: North America, South America, Western Europe, Eastern Europe, Eastern Asia, Southeast Asia, Middle East, Africa, Oceania, Worldwide. ## Company Information * [Company Profile](https://www.foam-makingmachine.com/aboutus.html): Overview, history, teams and core capabilities. * [Factory & Manufacturing](https://www.foam-makingmachine.com/factory.html): Production capacity, OEM/ODM capabilities, and R&D strength. * [Quality Control](https://www.foam-makingmachine.com/quality.html): ISO certifications, quality standards, and compliance. * [Contact Us](https://www.foam-makingmachine.com/contactus.html): Global offices, inquiries, and support channels. ## Product Category * [Foam Making Machine](https://www.foam-makingmachine.com/supplier-186994-foam-making-machine): Keywords: foam making equipment,foam production machine,foam manufacturing machine. * [Polyurethane Foam Machine](https://www.foam-makingmachine.com/supplier-187002-polyurethane-foam-machine): Keywords: polyurethane foam equipment,polyurethane foaming machine,continuous foaming machine. * [Low Pressure Foam Machine](https://www.foam-makingmachine.com/supplier-187001-low-pressure-foam-machine): Keywords: foam mattress making machine,low pressure polyurethane foam machine,pu foam making machine. * [Foam Production Line](https://www.foam-makingmachine.com/supplier-186992-foam-production-line): Keywords: pvc foam board production line,pe foam sheet extrusion line,foam manufacturing equipment. * [Sponge Production Line](https://www.foam-makingmachine.com/supplier-186993-sponge-production-line): Keywords: pu foam manufacturing machines,foam mattress production line,sponge making machine. * [Foam Cutting Machine](https://www.foam-makingmachine.com/supplier-187005-foam-cutting-machine): Keywords: foam cutting cnc machine,polystyrene foam cutter,foam cutting equipment. * [Horizontal Foam Cutting Machine](https://www.foam-makingmachine.com/supplier-186996-horizontal-foam-cutting-machine): Keywords: foam cutting machinery,pu foam cutting machine,industrial foam cutter. * [Vertical Foam Cutting Machine](https://www.foam-makingmachine.com/supplier-188715-vertical-foam-cutting-machine): Keywords: foam contour cutting machine,foam sheet cutting machine,foam block cutting machine. * [Sponge Cutting Machine](https://www.foam-makingmachine.com/supplier-186997-sponge-cutting-machine): Keywords: electric foam cutter,foam cutting cnc machine,sponge cutter. * [Foam Recycling Machine](https://www.foam-makingmachine.com/supplier-186999-foam-recycling-machine): Keywords: styrofoam recycling machine,polystyrene recycling machine,eps recycling machine. * [CNC Foam Cutting Machine](https://www.foam-makingmachine.com/supplier-187000-cnc-foam-cutting-machine): Keywords: cnc foam cutter,foam board cutter,cnc router foam cutter. * [Foam Crushing Machine](https://www.foam-makingmachine.com/supplier-188716-foam-crushing-machine): Keywords: foam shredder machine,foam crusher machine,foam shredding machine. * [Foam Drilling Machine](https://www.foam-makingmachine.com/supplier-188717-foam-drilling-machine): Keywords: mechanical foam breaker,cutting holes in foam,drill boring machine. * [Foam Bonding Machine](https://www.foam-makingmachine.com/supplier-188718-foam-bonding-machine): Keywords: foam rebonding machine, foam sheet bonding machine, foam measure machine. * [Foam Molding](https://www.foam-makingmachine.com/supplier-188719-foam-molding): Keywords: structural foam molding,foam injection molding,polyurethane foam molding. ## Featured Products * [Same Thickness Polyurethane Mattress Sponge Foam Cutting Machine Vertical Automatic](https://www.foam-makingmachine.com/sale-9297179-same-thickness-polyurethane-mattress-sponge-foam-cutting-machine-vertical-automatic.html): Keywords: foam cutting cnc machine,electric foam cutter,Same Thickness Foam Cutting Machine. * [Automatic Recycled Foam Production Line With Steam Mix Crushed Foam With Glue](https://www.foam-makingmachine.com/sale-9292245-automatic-recycled-foam-production-line-with-steam-mix-crushed-foam-with-glue.html): Keywords: polystyrene recycling machine,styrofoam recycling machine,Recycled Foam Production Line. * [Manual Operation Foam Production Line , Foam Mattress Mixing Making Machine 10-60Kg/m3](https://www.foam-makingmachine.com/sale-9364352-manual-operation-foam-production-line-foam-mattress-mixing-making-machine-10-60kg-m3.html): Keywords: pe foam sheet extrusion line,pvc foam board production line,10Kg/m3 Foam Production Line. * [Automatic Round Circular Sponge Foam Cutting Machine , Polyurethane Foam Cutter](https://www.foam-makingmachine.com/sale-9291766-automatic-round-circular-sponge-foam-cutting-machine-polyurethane-foam-cutter.html): Keywords: foam cutting equipment,polystyrene foam cutter,Circular Sponge Foam Cutting Machine. * [Automatic Polyurethane Sponge Making Machine Line With Siemens Inverter](https://www.foam-makingmachine.com/sale-9285646-automatic-polyurethane-sponge-making-machine-line-with-siemens-inverter.html): Keywords: polyurethane foam equipment,continuous foaming machine,polyurethane sponge making line. * [380V Polyurethane Foam Machine , Sponge Production Line For Sofa / Shoes](https://www.foam-makingmachine.com/sale-9360327-380v-polyurethane-foam-machine-sponge-production-line-for-sofa-shoes.html): Keywords: polyurethane foaming machine,polyurethane foam equipment,full auto polyurethane foaming machine. * [Automatic Sponge Foam Making Machine / Mattress Sponge Machines With US Viking Pumps](https://www.foam-makingmachine.com/sale-9322121-automatic-sponge-foam-making-machine-mattress-sponge-machines-with-us-viking-pumps.html): Keywords: foam manufacturing machine,foam making equipment,PLC sponge foam making machine. * [Full Automatic Mattress Manufacturing Machines , Industrial Foam Machine For Sofa / Shoes](https://www.foam-makingmachine.com/sale-9360315-full-automatic-mattress-manufacturing-machines-industrial-foam-machine-for-sofa-shoes.html): Keywords: foam production machine,foam making equipment,polyurethane foam manufacturing machines. * [Semi - Automatic Squire Sponge Foam Making Machine For Furniture Mattress](https://www.foam-makingmachine.com/sale-9360286-semi-automatic-squire-sponge-foam-making-machine-for-furniture-mattress.html): Keywords: foam production machine,foam making equipment,sponge foam making machine. * [Collapsible Mount Type Table Horizontal Foam Contour Cutting Machine with Oscillating Blade](https://www.foam-makingmachine.com/sale-10415319-collapsible-mount-type-table-horizontal-foam-contour-cutting-machine-with-oscillating-blade.html): Keywords: foam cutting machinery,pu foam cutting machine. ## FAQ Q: FAQs About Sponge Foaming Machines and Cutting Machines A: FAQs About Sponge Foaming Machines and Cutting Machines Sponge Foaming Machines 1. What is a sponge foaming machine? A sponge foaming machine is specialized equipment used to produce polyurethane foam by mixing raw materials like polyol, isocyanate, catalysts, and blowing agents. It facilitates chemical reactions to create foam blocks or sheets for various applications, such as mattresses, furniture, and packaging. Most machines use a one-step box-type or continuous foaming method for efficient production. 2. What types of foam can a sponge foaming machine produce? These machines can produce flexible polyurethane foam with densities ranging from 6 to 180 kg/m³, suitable for household sponges, furniture, mattresses, packaging, automotive components, and more. Specialized machines can also produce memory foam, high-elastic foam, or slow-rebound foam. 3. What are the key components of a sponge foaming machine? Key components include: Raw material tanks : Store polyol, isocyanate, and additives. Mixing head : Combines raw materials under high-speed stirring. Metering system : Ensures precise chemical proportions. Control panel : Uses PLC or touch screens for automation. Conveyor belt : Moves foam blocks in continuous foaming lines. Exhaust system : Removes gases during foaming. 4. What is the difference between batch and continuous foaming machines? Batch Foaming Machines : Ideal for medium-scale production, these produce foam in discrete batches (15–200 liters per cycle) with minimal manual labor. They are cost-effective and suitable for smaller facilities. Continuous Foaming Machines : Designed for large-scale production, these machines produce foam continuously (200–300 L/min) with high automation, ideal for high-volume industries like mattress manufacturing. 5. What raw materials are needed for sponge foaming? Common raw materials include: TDI (Toluene Diisocyanate) PPG (Polyether Polyol) POP (Polymer Polyol) Silicone oil (foaming agent) Catalysts (e.g., Triethylenediamine) Color paste, flame retardants, and water. 6. How long does it take to install a sponge foaming machine? Installation typically takes 30–45 days, including 30 days for setup and 15 days for electrical connections and testing. Manufacturers often provide engineers for installation, with costs like USD50/day per engineer, plus visa, travel, and accommodation fees. 7. What maintenance is required for sponge foaming machines? Clean the machine thoroughly after each use with water and mild detergent. Lubricate moving parts (e.g., pumps, rails, valves) weekly to reduce friction. Inspect for loose or worn parts regularly and replace them promptly. Follow manufacturer guidelines for cleaning agents and maintenance schedules. 8. What are the environmental considerations for foaming machines? Modern machines use eco-friendly methods like: E-Max : Sealed mold foaming. VPF : Variable pressure foaming. Cardio/NovaFlex : CO₂-based foaming to reduce environmental impact. These methods incorporate foaming agent recovery and eco-friendly agents. Sponge Cutting Machines 1. What is a sponge cutting machine? A sponge cutting machine is used to slice foam blocks into sheets, specific shapes, or sizes for applications like mattresses, upholstery, or packaging. These machines range from manual to fully automated CNC systems. 2. What types of sponge cutting machines are available? Horizontal Cutting Machines : Cut foam blocks into sheets, often used for mattresses. Vertical Cutting Machines : Trim foam block sides or slice upright for precision. CNC Contour Cutting Machines : Cut complex 2D/3D shapes with high precision, dust-free, using computer-controlled systems. Peeling Machines : Cut round foam continuously for mattresses, shoes, or packaging. 3. What materials can sponge cutting machines handle? These machines can cut polyurethane (PU), polyethylene (PE), PVC, EVA, and pearl foam, suitable for industries like furniture, automotive, and packaging. 4. How precise are CNC sponge cutting machines? CNC machines offer high precision (up to 0.1 mm) with automated cutting based on CAD designs. They feature horizontal and vertical knives, servo motor control, and real-time monitoring for accuracy. 5. What are the benefits of automated sponge cutting machines? Increased Efficiency : Faster cutting with less waste. Versatility : Cuts various materials and shapes. Reduced Labor : Automation minimizes manual intervention. Low Maintenance : Simple cleaning and user-friendly controls extend machine lifespan. 6. What safety features do sponge cutting machines have? Modern machines include emergency stop buttons, knife break protection, and inductor protection devices to ensure operator safety. 7. What machines are needed for a complete sponge production line? A complete line typically includes: Sponge foaming machine (batch or continuous). Sponge cutting machine (horizontal, vertical, or CNC). Packaging machines for finished sponges. Optional equipment includes re-bonding machines for recycling foam scraps. 8. How much does a sponge cutting machine cost? Costs vary based on automation level and customization. Basic setups start at USD 10,000–15,000, while advanced CNC systems may cost more. Contact manufacturers for precise quotes. For further inquiries, consult reputable manufacturers or suppliers for detailed specifications and pricing. ## Search Search endpoint: https://www.foam-makingmachine.com/buy-{keyword}.html Rules: - Convert keywords to lowercase - Replace spaces with "-" - Remove special characters Users can combine keywords for more precise searches. ## News & Blog * [Cutting machine exported to Switzerland](https://www.foam-makingmachine.com/news/cutting-machine-exported-to-switzerland-33796.html) * [Zehui Machinery new catalog](https://www.foam-makingmachine.com/news/zehui-machinery-new-catalog-37741.html) * [Automatic continuous foaming machine line](https://www.foam-makingmachine.com/news/automatic-continuous-foaming-machine-line-37742.html) * [Automatic Continuous Foaming Machine Line](https://www.foam-makingmachine.com/news/automatic-continuous-foaming-machine-line-33004.html) * [China PU raw materials market conditions](https://www.foam-makingmachine.com/news/china-pu-raw-materials-market-conditions-24905.html)